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Industrial Robot Empire in Dongfeng Automobile Liudong Base
Date:2015-12-01 By:ShaSha Liang;Lian Bing Source:Liuzhou Daily

Although large in size, “Iron Man” is more exquisite than man when it comes to manufacture. Welding workshop of Dongfeng Liuzhou Automobile in Liudong passenger vehicle production base covers an area of 41,800 square meters. And recently, some robots were working in it. “These robots are efficient and proficient. The rejection rate of the products they manufactured is much lower.” He Xiaohong said. He is a director in charge of 5S.

Right now, people talked much about automobile industry in China. And the conclusion of their discussion can be summarized into two phrases: “in cold winter” and “in the course of transformation”. Dongfeng Liuzhou Automobile has realized the transformation from labor-intensive production to intelligence-intensive production. It always knows its orientation: the biggest challenge is itself rather than the rival.

“Replacing men by robots is not simply to replace what a human do, but improve the products quality and working efficiency, and lower cost, energy consumption and management fees.” According to He Xiaohong, there are 48 robots that are mainly used to produce S50 and BX3. Later, there will be 157 robots and then the percentage of automation will increase to 72.9% from 38.5%. “Industrial Robot Empire” is the talisman for Liuzhou Automobile’s transformation.

While the market is stagnant, Liuzhou Automobile has realized a positive transformation from innovation to value creation by intelligently upgrading production.

“An outstanding brand helps to build a great country. A self-owned brand has to win its reputation and create value.” Cheng Daoran, the manager of Dongfeng Automobile said. Robots are introduced to work in four major processes— pressing, welding, coating and assembling and their supporting equipment. The automation of those robots reaches the first-class level in China. Dongfeng Automobile has studied Japanese sound management mode for years and thus cultivated a number of high-quality technicians. Whether in “hardware” of vehicles or in soft power, it is determined to lead intelligent production transformation in Liuzhou.

Besides Dongfeng Automobile building “the best brain”, Liuzhou city has encouraged the application of robots in automobile and equipment manufacturing industry, through creating new hard power, soft power and action driven by technology innovation. According to statistics, there are over 60 companies which employ industrial robots. And robots help reduce labor time by 50% to 70% and increase efficiency from 30% to 50%. Also, production qualification ratio is significantly improved.

Dongfeng Liuzhou Automobile not only produced the best business MPV but also produced SGMV of MPV Wuling Hongguang, a legend car in China. Liuzhou’s name card — “Capital of MPV” shines brightly, and it cultivates MPV culture of auto industry in China and also shapes the prospect of automobile market.

There is only one word different from Liuzhou Manufacture to Liuzhou Intelligent Manufacture but there is huge difference. In the past, Liuzhou Manufacture relied on labor and low cost, while now Liuzhou Intelligent Manufacture relies on transformation and upgrade, and has come into the age of “robots replacing men”. Only innovation and accelerating transformation and upgrade, can enterprises adapt to and realize independent “intelligent manufacture”.

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